Deputy Manager - Simulations & Robotics
Tasks
- Analyze root causes to meet cycle time targets
- Build station cell line in PS with required resources
- Conduct process studies and propose product and fixture changes
- Coordinate with line builders to optimize robot paths and zoning
- Create basic welding and tip dressing paths and zoning conditions
- Create robotic welding simulation cells and OLP
- Develop BIW process plans for manual and robotic welding
- Ensure zero error and collision during execution
- Generate OLP using ABB Fanuc and KUKA virtual controllers
- Generate simulation and OLP standards and check sheets
- Perform formability analysis for sheet metal parts
- Prepare line layout manufacturing process flow and cycle time charts
- Resolve customer concerns and assess manufacturing feasibility
- Run CAE simulations and propose defect countermeasures
- Support installation commissioning and post SOP process validation
- Validate robot kinematics and create collision free paths
- Verify simulation and OLP with process PLC and line builders
Perks/Benefits
- N/A
Skills/Tech-stack
ABB Robot | Auto Form | BIW | CAE simulation | Fanuc | Formability Analysis | KUKA | Metal forming | OLP | PAM Stamp | PLCs | Process planning | Ps | Robotic welding | Sheet Metal | Sheet metal forming | Teamcenter | Virtual controller
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