Deputy Manager - Simulations & Robotics

Tasks

• Analyze root causes to meet cycle time targets
• Build station cell line in PS with required resources
• Conduct process studies and propose product and fixture changes
• Coordinate with line builders to optimize robot paths and zoning
• Create basic welding and tip dressing paths and zoning conditions
• Create robotic welding simulation cells and OLP
• Develop BIW process plans for manual and robotic welding
• Ensure zero error and collision during execution
• Generate OLP using ABB Fanuc and KUKA virtual controllers
• Generate simulation and OLP standards and check sheets
• Perform formability analysis for sheet metal parts
• Prepare line layout manufacturing process flow and cycle time charts
• Resolve customer concerns and assess manufacturing feasibility
• Run CAE simulations and propose defect countermeasures
• Support installation commissioning and post SOP process validation
• Validate robot kinematics and create collision free paths
• Verify simulation and OLP with process PLC and line builders

Perks/Benefits

• N/A

Skills/Tech-stack

ABB Robot | Auto Form | BIW | CAE simulation | Fanuc | Formability Analysis | KUKA | Metal forming | OLP | PAM Stamp | PLCs | Process planning | Ps | Robotic welding | Sheet Metal | Sheet metal forming | Teamcenter | Virtual controller